What Are the Hazards of Cutting and Grinding?

SafetyToolbox Talks

Cutting and grinding create hazards that range from immediate physical dangers, like abrasions from wheel contact and projectiles from wheel breakage, to long-term health hazards, including hand-arm vibration syndrome, or HAVS, from vibration. The most common injuries are to the head and face.

How Do You Use a Grinder Safely?

Guards, wheel checks, and correct speed prevent most grinding injuries.

  • Keep wheel guards in place and working, and replace any that are damaged or missing, since they protect you from the spinning disc and from shattered abrasive wheels
  • Check the wheel for cracks and fractures before grinding
  • Make sure the wheel and machine run at the recommended speed, since exceeding it can break the wheel and injure you or others
  • Use personal protective equipment
  • Follow proper storage procedures
  • Establish an inspection and maintenance routine

What Are the Steps for Cutting and Grinding?

Work through each step in a controlled way.

  • Inspect the cutting tool for wear or damage
  • Secure the cutting tool in a holder or fixture to keep it stable
  • Select a grinding wheel appropriate for the material and desired finish
  • Start the machine and turn on the wheel
  • Approach the work in a controlled way and let the wheel’s abrasive particles shave away material to create the desired shape and finish

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