What Are the Hazards of Cutting and Grinding?

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Cutting and grinding create hazards that range from immediate physical dangers, like abrasions from wheel contact and projectiles from wheel breakage, to long-term health hazards, including hand-arm vibration syndrome, or HAVS, from vibration. The most common injuries are to the head and face.

How Do You Use a Grinder Safely?

Guards, wheel checks, and correct speed prevent most grinding injuries.

  • Keep wheel guards in place and working, and replace any that are damaged or missing, since they protect you from the spinning disc and from shattered abrasive wheels
  • Check the wheel for cracks and fractures before grinding
  • Make sure the wheel and machine run at the recommended speed, since exceeding it can break the wheel and injure you or others
  • Use personal protective equipment
  • Follow proper storage procedures
  • Establish an inspection and maintenance routine

What Are the Steps for Cutting and Grinding?

Work through each step in a controlled way.

  • Inspect the cutting tool for wear or damage
  • Secure the cutting tool in a holder or fixture to keep it stable
  • Select a grinding wheel appropriate for the material and desired finish
  • Start the machine and turn on the wheel
  • Approach the work in a controlled way and let the wheel’s abrasive particles shave away material to create the desired shape and finish

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