How Do You Stay Safe Around Suspended Loads and Pinch Points?

SafetyToolbox Talks

Suspended loads and pinch points cause injuries when someone is struck, crushed, or caught between moving equipment, materials, or loads. A few firm rules keep you out of the danger zone.

What Are the Key Hazards?

Most incidents come from being in the wrong place during a lift.

  • Standing under or near suspended loads
  • Walking through active lifting zones
  • Hands or body positioned between moving objects and fixed surfaces
  • Unexpected load shifts or equipment movement

What Are the Safety Rules for Suspended Loads?

These rules are not negotiable around a lift.

  • Never stand or walk under a suspended load, with no exceptions
  • Establish exclusion zones around lifting operations
  • Stay visible to the operator at all times, or remain outside the work area
  • Use tag lines to control loads, never your hands
  • Inspect rigging and lifting gear before each use
  • Stop the lift immediately if anyone enters the danger zone

How Do You Avoid Pinch Points?

Keep your body out of the spots where things come together.

  • Keep hands clear when guiding materials into place
  • Watch where equipment, loads, and structures meet
  • Maintain safe positioning when spotting or signaling
  • Never place yourself between a load and a wall, equipment and a structure, or moving and fixed objects

What Are the Best Practices?

Plan and communicate before the load ever moves.

  • Plan the lift before it starts
  • Communicate clearly using agreed signals
  • Stay alert, since loads can shift without warning
  • If something feels unsafe, stop work and reassess

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